LINEA PARA LLENADO EN CALIENTE ( HOT FILL ):

Made by                              Krones AG

Machines made in year       2009 – 2014

Suitable for                         Ice tea, juices, still water,  milk with fruit flavour, etc.

System of filling:                Over pressure hot filling, semi aseptic 

Capacity                              25 000 bph

Container sizes                   330 ml and 500 mm

Neck finish                         Standard 38 mm

Secondary packaging         pad – shrink / tray – shrink  / shrink

                                            6 x 4, 3 x 4, 2 x 4, 2 x 2

Operating hours                  From 1100 to 11 000 hours/machine      

PLC Controls                     Siemens Simatic S7 with Krones Ipanels

 

Filling Line Krones PET 25 000 bph, hot filling, semi aseptic 

The line was delivered by Krones in 2009 and some machinery was added in 2014, operating hours from 1000 to 11 000 hours / machine. Main equipment is upgraded with latest modernization of Krones and it is in excellent condition. Line is still installed and fully operational. It has been filling 0.33 and 0.5 liter PET bottles with various non-carbonated, fruit juice based drinks at filling temperatures of 85-90 C. The line has sleeve labeling and two Variopac Pro secondary packing machines which will allow versatile packaging possibilities in tray-shrink, pad-shrink and only shrink combinations. Palletizing line with pallet wrapper is not a part of the delivery. The line has Siemens Simatic S 7 control PLCs with operator Krones Touch Screens as operating interfaces and all latest programs has a digital backups. Original documentation is available in English language in paper copies as well as CD roms.

Esta línea ha estado llenando jugos hasta una temperatura de 90 ° C. No tienen esterilización para las tapas, pero la han dispuesto de modo que la botella caliente permanezca en una cinta transportadora vertical especial de 20 a 30 segundos antes de que se enfríe. Con esto pueden matar bacterias no deseadas que pueden haber venido con tapas (o botellas). Su producto tiene un shelf life de 12 meses.
  
Esta línea está en muy buen estado, el propietario ha actualizado continuamente el software con Krones y también ha mantenido toda la maquinaria de acuerdo con el libro de mantenimiento . La documentación completa está en idioma inglés en copias digitales y en papel, incluidos dibujos eléctricos, libros de repuestos y manuales. Todos los programas de PLC tienen sus versiones actuales de respaldo. Hay que notar que la oferta no incluye el extremo final de la línea (es decir paletizador, envoltura de paleta y transportadores de paletas) porque el propietario tiene dos líneas que alimentan la misma cola y le gustaría mantener la otra línea funcionando. La línea todavía está instalada y puede probarse máquina a máquina con agua. Se adjuntan imágenes selectivas de esta línea.

 

List of main equipment:

 

Preform feeding system made by M. Tanner A.G including

• KPT-2014 Tanner Standard tipper
• Elevator with hopper
• Preform sorter VTZ 2525
• Feeding conveyor

Blow Molder Krones Contiform H 16

• Krones No K786-169 with 16 cavities
• Made in year 2009, total running hours  7570
• capacity 25000 bph in 330 ml and 500 ml containers
• preform weight 30.0 g for 500 ml and 26.0 for 330 ml
• Preheating unit with thermal oil, preferential heating of preforms at start up
• Two units of cavity cooling and prefeating system with water for energy savings
• High pressure recylcing for pre-blowing for energy savings
• Chiller KKT Kraus KLC-S 76T, refrigerant R 407C 

 

PET Compressor  Atellier Francois CE680A

• Oil free, 3-stage, piston compressor with intercooling system
• Made in year 2009, total running hours 4328
• Eletric motor 500 kW / Free Air Delivery (FAD) 48.3 m3/min
• Discrage pressure 40 bar
• Skid mounted with eletric motor and PH air bottle
• Evaporative Air Cooler BAC VXII 45 

Air conveyor system Krones AirCom for empty bottles with automatic size adjustment

 

Filler block Krones Volumetric Filling Block type VODM-PET

• Made in year 2009, total operating hours 11381
• Capacity 25 000 bph in 330 ml and 500 ml 
• Rinser Variojet K563A43 with 53 rinsing postions
• Filler K122865 with 45 filling valves for hot filling, fast and slow flow system, product feed from central bowl. Filler has Krones Bottle View Check system for falty bottle rejection
• Capper with 18 heads suitable for standard 38 mm PET cap
• Cap feeding system
• Automatic CIP system

Full bottle inspector Krones Checkmat 731 FM-X

• Made in year 2009, K731-C44
• Top of the Checkmat line for filling and cap inspection
• Operation via 15 inch touch sreen panel

 

Cap sterilization system with extended vertical bottle conveyor which gives time for hot product to semi sterilize complete bottle with cap 

 

Full bottle conveyors with accumulating table for water cooler.

 

Tunnel cooler NIKO 

• Manufactured by NIKO Gmbh in year 2009, Krones No K821-538
• Three zone cooler with three internal cooling circuits
• Chemical dosing system for water quality control
• Desined capacity of 26500 bph for PET bottles diameter 65.7 mm, 0.5 liters with intake temperature 80 C and outlet temperatur 40 C
• Cooling water requiremant at 32 C is 60 m3/h
• Equipped with infeed and discharge conveyors
• Evaporative Air cooler BAC F100 refrigerant water-glycold solution
• Main dimensions – lenght 11.9 m, width 4.6 m and height 2.14 m             

Belt conveyor system Krones till sveeving station

 

Two units of Krones Linadry bottle air blow dryers

• Made in  2014, Krones No K890A71 
• Both with thier of own touch sreen operator panel

 

Sleeve applicator Krone Sleevematic M2

• Made in year 2014, total operating hours 1830, K795493
• Two sleeving stations with cuting units both with double reels and buffer storage 
• Adjusted for 330 ml and 500 ml PET bottles, capacity 40 000 bph
• Operation panel Krones iPanel CD

Sleeve inspector Krones Checkmat 707

• Operation panel Krones iPanel touch screen

 

Sleeve shink tunnel Krones Shrinkmat 5000

• Krones K809413 - 5 modular steaming units for sleve lable shrinking
• Can be expanded in case of production increase
• Equipped with Secomak air blow cooling unit

Belt conveyor and accumulation table system to feed two Variopac packing machines

• Operation panel Krones iPanel touch sreen

 

Packer Krones Variopack Pro 30 PFS TFS

• Made in year 2009, Krones number KR93983, total operating hours 3884
• Currently used only for 6x4 format on pad + shrink
• Capable for Film only and Pad with Film, Tray with Film 
• Operating is made via Krones iPanel touch sreen

Packer Krones Variopack Pro 45 FS

• Made in year 2009, Krones number KR93982, total operating hours 1111
• Currently used  3x2 and 2x2 film only configurations
• Capable for Film only 
• Operating is made via Krones iPanel touch sreen

Belt conveyor system from packer to palletizer and to handle applicator

 

Handle Applicator Progrip DX 100

• With Siemenes Simatic Touch Creen
• Logopack handle inserter

 

JK